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Tentative Water Saving and Payback Calculations for 300 TR Plant
Plant Data
Capacity in TR300
Flow of Re-Circulating in m3/Hr.300
Before Scale off
COC Maintained4
Evaporation @0.7% of Circulation rate[A]1.9m3/hr
Blow Down=[Evp/COC-1][B]0.18m3/hr
Total Consumption [A+B] per Hour[C]2.08m3/hr
Total Consumption per Day= C x 8 as make up to Colling Tower[D]16.64m3/day
After Scale off
COC Maintained9COC
Evaporation @0.8% of Circulation rate[A1]1.9m3/hr
Blow Down=[Evp/COC-1][B1]0.08m3/hr
Total Consumption [A+B] per Hour[D1]1.98m3/hr
Total Consumption per Day= D1 x 16[E1]1.59m3/day
Total Saving of Water= [D-E1][I]15.5m3/day
Total Saving of Water per Year=[I] x 350 days[J]5267m3/day

Saving due to Less Consumption of Water and Stopping Softner Operation and Descalant Chemicals
Cost of Saved Water= J x Rs.28/-[K]147490Rs. Per Year
Cost of Chlorine Chemicals Saved[L]Rs. Per Year
Cost Saved due to elimination of Plant shut down for Heat Exchanger cleaning[M]Rs. Per Year
Direct Saving per year=[K+L+M]Rs. Per Year
Total SavingRs. Per Year
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